Industries
Material
Advantages
MAGNETIC TECHNOLOGY
ELECTRO-MAGNETIC OVERBAND SEPARATOR
Powerful solution with strong and deep magnetic field
Electromagnetic separators are installed to separate ferrous impurities from any kind of bulk material. The function is to recover magnetic particles from slag, industrial waste, foundry sand,...
When a large volume of tramp iron is expected, a self-cleaning type separator will be more economical than a simple suspended magnet which is sufficient for small quantities.
Most beneficial are electromagnetic overband separators, when strong magnetic fields are needed or arrangement of equipment only allows for high clearence distances.
Advantages
- Deep magnetic field
- Oil cooled coil providing best heat dissipation
- Low energy consumption
- Easy cleaning
- Tailor-made solutions
Data
- arrangement: inline or crossbelt
- protection class of magnet: IP65 acc. DIN 40050
- inclusive rectifying unit: IP55 acc. DIN40050
- available for ATEX: Zone 20, 21 and 22 incl. TÜV-certificate
- for belt widths: from 650 to 2500 mm
PERMANENT-MAGNETIC OVERBAND SEPARATOR
A solution for efficent separation of tramp iron
This type of machine is used to separate ferrous impurities from any kind of bulk material. The function ist o recover magnetic particles from slag, industrial waste, foundry sand, and are utilized to protect crushers, belt conveyors, screens or ginders from metallic tramp particles. When a large volume of tramp iron is expected, a self-cleaning type separator with extraction belt is more economical than a simple suspended magnet which is sufficient for small quantities.
Advantages
- Explosion proof
- Low weight
- Fast payback
- Minimized operating cost
- Available with or without extraction belt
- Tailor made solutions
Data
- arrangement: inline or crossbelt
MAGNETIC PULLEY
Tramp iron separation through magnetic head pulley
These pulleys are usually installed in belt conveyors.
The magnetic system induces a strong magnetic field functioning all over the perimeter. All magnetizable material is attracted and pulled to the pulley, until it is extracted from the magnetic field by the lower run of the belt.
Advantages
- No maintenance
- No additional operating and energy cost
- High magnetic forces
- Integrated easily as pulley of a belt conveyor
Data
CONVEYOR TECHNOLOGY
VIBRATING FEEDER WITH ELECTRO-MAGNETIC DRIVE
dosing of bulk material
Vibrating feeders with electromagnetic drive are used for bin extraction and for conveying of bulk material. Especially favourable for dosing, applications include feeding of weigh bins, or weight feeders, or steady and smooth feeding for downstream equipment.
Advantages
- Maintenance free because of NO rotating parts
- Low electric power consumptions
- High feedrate
- Minimized wear
- No electric losses
Data
VIBRATING FEEDER WITH UNBALANCED DRIVE
conveying of bulk material
vibrating feeders with unbalanced drive are used for bin extraction and for conveying of bulk material. Specifically designed for use to convey for longer distances and are also suitable for conveying material with low density.
Advantages
- Nominal lenght up to 10000 mm
- Nominal width up to 4000 mm
- Wear plates according to clients specification
- Available for heavy duty applications
Data
VIBRATING TUBULAR FEEDER WITH ELECTRO-MAGNETIC DRIVE
dosing of bulk material
Vibrating tubular feeders with electromagnetic drive are used for bin extraction and for conveying of bulk material. Typically they are used to convey dusty material or used to protect material from ambient conditions. Inlet and outlet can be sealed of by means of elastic sleeves.
Advantages
- High feedrate
- Maintenace free because of no rotating parts
- Minimized wear
- Low electric consumption
Data
SCREENING TECHNOLOGY
DEWATERING SCREEN
for removal and dewatering of mud and sludge
These screens dewater material and sludge and produce bulk material which can be transported with standard means. They are also used to recover solid particles from liquids, muds or sludges. The robust screen frame is manufactured in either a welded or a bolted and glued design, depending on the application.
Advantages
- Minimized final moisture
- Robust design
- Optimized protection against wear and corrosion
- High reliability
- High feed rates
Data
SCALPER SCREEN
long-life and robust design for efficient scalping
This type of screen is suitable for scalping of material before crushers, mills or other machines. The scalping screens are also available in heavy duty design for coarse and heavy material or as finger screens for sticky material.
Advantages
- Flexible finger screen elements for scalping or sticky material
- High reliabilty
- Efficient load relief for comminution machines
- Robust edge-grates made of sustainable material for scalping of all kinds of rock
Data
HARD PARTICLE SEPARATOR AND DESTONER
separation of hard and heavy materials
This type of hard particle separator and destoner are installed to separate tramp material. Solid, heavy figures fall down, whereas flat, light particles are transported upwards by vibratory forces.
Advantages
- Easy adjustment of each separation plate
- Maximized separation without air
- Low power consumption
- Low maintenance and wear
Data
VIBRATION SOLUTIONS
HIGH-FREQUENCY ELECTRIC VIBRATORS
ITV-VR High variable frequency electric vibrators with fixed connection
Italvibras produces 2 series of electric vibrators with frequency variation which can be applied to systems and machines in the precasting industry: ITV-VR Series, with variable frequency; ITVAF Series, with fixed frequency. The ITV-VR series electric vibrators are able to provide a centrifugal force of up to 5300 Kgf (52 kN) at a frequency varying from 0 to 6.000 rpm. The ITVAF series electric vibrators with fixed vibration (6000 or 9000 rpm) provide a vibrating energy of up to 1480 Kgf (14,6 kN).
Both are available with either the fixed or cradle connection.
FLANGED ELECTRIC VIBRATORS
MTF Electric vibrators with top mounting flange
The new MTF (MTF-S02) series, made up of vertical vibrators with lateral flange and with weight protection covers fixed to the opposite part to the flange, adopts innovative technical solutions that increase performance and reliability.
Typically used in circular screens and in small and medium-size sieves, these vibrators are supplied with lamellar or clamped eccentric weights, which regulation is particularly easy.
The MTF series complies with the most recent IEC and EN international standards for use in atmospheres with potentially explosive powders. In particular, the MTF series can be used in areas 21 and 22.
LINEAR MOTION MECHANICAL VIBRATOR
VU Linear Motion Mechanical Vibrator
The VU series linear motion exciters manufactured by Italvibras have been designed for medium and large size vibrating machines operating in many industrial processes. The state of the art design and components selected,offer best performance,low operating noise,resulting in a longer lifetime for bearing and gears. Model VU exciters can be mounted in line (connected through cardan shafts),in order to achieve higher centrifugal forces. Italvibras competence and experience,in the vibration field by over 50 years, are the best guarantee for reliability and safety of the VU series exciters. The VU linear motion exciters are completely designed,manufactured and tested in Italy
